A simple guide to keep your sieve performing at its best
The check screener is designed for simplicity, allowing materials to flow smoothly and ensuring optimal screening without obstructions. However, sieve performance can vary depending on the application. Regular maintenance is key to keeping your sieve operating at peak efficiency, extending its lifespan, and maintaining productivity.
To achieve the best results, follow these essential vibratory screener maintenance tips:
Regular cleaning
- Remove residual build-up: After each use, clear any leftover material to prevent clogging and contamination, which can compromise performance and product quality.
- Use proper cleaning techniques: Clean the mesh using soft brushes, cloths, or compressed air - avoid abrasive materials that could cause damage.
- Prevent excess moisture: Ensure all parts are completely dry after cleaning to prevent rust, especially on metallic surfaces.
Inspection checklist
- Screen tension: Over time, mesh cloth can stretch or break, allowing oversized particles to pass through and compromise product quality. If stretching or damage is detected, send the screen for re-meshing and keep spare screens on-site to reduce downtime. Frequent breakage may indicate the need for adjustments, such as heat-resistant glue, backing mesh, or modifying the product feed rate. Consult your sales representative for recommendations.
- Loose bolts and connections: Tighten any loose fittings to prevent excessive vibration and potential equipment damage.
- Motor condition: Regularly check for unusual noise, vibration, or heat, as these could indicate underlying issues. For expert advice, contact us at sparesrfl@russellfinex.com and our engineers will be happy to assist.
- Consumable parts: Inspect gaskets, seals, and rubber components (mounts, spindle pads, couplings) for wear, leaks, or cracks. Replacing worn components improves performance. For complex replacements like mounts, scheduling a visit from our service engineers is recommended.
- Maintenance parts: Ensure clamps are securely sealed to prevent sieve deck movement and minimize wear. Inspect flexible connectors to confirm they are free from damage and can move freely in both horizontal and vertical directions.
- Proper vibration levels: Verify that your machine’s weight setting aligns with your specific product application. Refer to the product manual for details.
Industrial sieve maintenance and recommendations
- Follow nanufacturer guidelines: Replace consumable and maintenance parts annually to ensure optimal machine performance and longevity.
- Use quality parts: Always opt for high-quality, compatible components to maintain machine efficiency and prevent potential performance issues.
- Stock spare parts: Keep a recommended list of spare parts for your machine and maintain an inventory to minimize downtime and enable quick replacements when needed.
- Consider an annual service contract: A service contract helps reduce downtime costs, prevent unexpected breakdowns, and provides long-term savings. Services typically include:
- Comprehensive machine inspection with a detailed report
- On-site consultation and technical support
- Installation or replacement of spare parts
- Annual gauss test for magnetic components: For industries requiring magnetic screening, an annual gauss test is recommended to optimize screener performance, ensure effective separation, and extend the machine’s lifespan.
For personalized advice on your machine maintenance, or to explore our range of high-quality spare parts and service contracts, contact Russell Finex.
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