Global Battery Manufacturer Reduces Cleaning Frequency by 80%
A leading global battery manufacturer producing lead-acid batteries for both the automotive aftermarket and Original Equipment Manufacturers (OEMs) has significantly improved its production efficiency by upgrading its sieving process.
In the battery manufacturing process, lead oxide is used as the active material for creating lead-acid battery plates. This material is transferred from a storage tank into a sieving system, where a crucial check screening step removes foreign particles before mixing.
Previously, the manufacturer relied on a basic sieving system that did not have a proper seal, resulting in the release of lead oxide dust throughout the production area. To comply with health and safety standards, the facility had to be cleaned daily which led to a time-consuming and costly routine.
Upgraded solution with Russell Compact Sieve®
Looking for a more effective solution, the manufacturer selected Russell Finex for its proven expertise in sieving technology and the superior design of the Russell Compact Sieve®, which features a fully enclosed system with a secure seal to prevent powder leakage.
After installing the lead oxide powder sieve, the manufacturer began processing up to two tonnes of lead oxide powder per hour. The results were immediate:
- Cleaning frequency reduced from daily to once per week
- 10 hours of cleaning and 3 hours of maintenance saved monthly
- Improved health and safety conditions in the production area
This upgrade has not only optimized operational efficiency but also contributed to a safer, cleaner working environment.
About Russell Finex
Russell Finex are the only manufacturer in the world that makes their own screening and filtration equipment alongside ultrasonic mesh deblinding systems. They do this for virtually every industry around the world and, with over 90 years of experience, they have helped the process industry with measurable impact.
They do this by partnering with customers to understand how they can enhance their production lines. And with a combination of high-quality equipment, substantial expertise, and ability to customise solutions, they do this by acting responsibly and ethically to their customers and the environment.
Contact us today to learn how you can benefit from our equipment.
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Member-created content 1 month ago | From members